How Much Do Custom Hoodies Cost?

• Printing Method: Digital printing is usually cheaper for simple designs and smaller runs, while embroidery adds a premium finish but costs more due to the setup and stitching time involved.
• Shipping Timeline: Standard shipping keeps costs down, but if you need a faster turnaround, rush fees will add significantly to the final price of your order.
• Sizing: Larger hoodie sizes (especially anything above XL) often cost more because they use extra fabric and may require adjustments during the printing or embroidery process.
• Additional Customisations: Extra customisation, like printing on sleeves, hoods, or sides, adds complexity and labour, pushing up the price beyond the basic front and back options.
• Design Complexity: Complex designs with multiple colours, fine details, or special effects require more time, setup, and resources to produce, which can raise both printing and embroidery costs.
• Quantity: The more hoodies you order, the cheaper the cost per unit. Most embroidery orders require a minimum quantity, so smaller orders can make each hoodie more expensive.
• Brand: Premium brands like Carhartt naturally cost more than standard hoodies. Choosing a high-end brand will raise your overall project cost due to better fabric, construction, and reputation.
• Printing Locations: Adding prints to multiple areas, such as the sleeve & front and back, increases production time and material use, which drives up the total cost compared to printing on just one side.

How Much Does it Cost to Design and Print a Hoodie?

Designing and printing a custom hoodie can cost anywhere from around $90 to over $130 per unit, depending on a range of important factors. Several key factors influence the cost of designing and printing a custom hoodie, including the complexity of your design, the printing method you choose (such as digital printing or embroidery), the number and placement of prints, the quality and brand of the hoodie, the size of the garments, the quantity you order, and how quickly you need them delivered. Each decision you make can either increase or lower the final price, so it’s important to balance your design goals with your budget from the start.

The final price isn’t just about the hoodie itself — it’s shaped by everything from the complexity of your design to the quality of the garment, the printing method, and even how quickly you need it. Getting to know about these elements before you start helps you plan your project more accurately, stay within budget, and avoid any unexpected costs down the track.

What are the Factors that Influence Custom-Printed Hoodie Cost?

The factors that affect the cost of custom printing a hoodie are as follows:

• Design Complexity
• Printing Method
• Design Placement
• Garment Quality
• Size
• Order Quantity
• Order Urgency
• Brand
• Number of Design Locations

1. Design Complexity

The complexity of your design has a major impact on the overall cost of your custom hoodie.

Simple designs — such as minimalistic logos, single-colour graphics, or straightforward text — are quicker and easier to print or embroider, which keeps production costs low.

On the other hand, highly detailed artwork that involves multiple colours, fine lines, gradients, or intricate patterns demands more time, precision, and setup from the production team.

This added complexity often results in higher setup fees, longer production times, and increased material usage, all of which push up the final price per hoodie.

If you’re working within a budget, keeping your design clean and bold is one of the best ways to control costs without compromising on impact.

2. Printing Method

The printing method you choose plays a major role in determining the cost of your custom hoodie.

Digital printing is usually the more affordable option, especially for small orders and detailed, multi-colour designs, as it requires minimal setup and allows for vibrant, photo-like results.

In contrast, embroidery provides a high-end, textured finish that adds a premium feel to your garment but involves higher setup costs and more manual work, making it more expensive.

When ordering larger quantities, screen printing offers great cost-efficiency, though it might not be the best option for highly detailed designs.

Choosing the right method depends on your design, your budget, and the impression you want your hoodies to make.

3. Design Placement

Where you choose to place your design can significantly affect the cost of your custom hoodie.

Printing or embroidering on a single area, such as the front chest, keeps production simple and more affordable.

However, adding designs to multiple locations — like the back, sleeves, or hood — requires more setup, additional materials, and extra production time, all of which drive up the overall cost.

If you’re looking to stay within budget, focusing on one prominent print location is the most cost-effective approach without sacrificing visual impact.

4. Garment Quality

The quality of the hoodie you choose has a big impact on the final price.

Opting for a premium Australian brand like AS Colour, JB’s Wear, or Biz Collection will naturally cost more than choosing a basic standard option.

These brands are well-known across Australia for their durability, comfort, and long-lasting fabrics, making them a great choice for custom printing, especially if you want your hoodies to hold up well over time.

While premium garments come with a higher base price, they often deliver better fit, feel, and wearability, offering greater value in the long run compared to cheaper alternatives.

5. Size

The size of your hoodie can sometimes influence the overall cost, but it depends on the garment supplier and the brand you choose.

For many ranges, sizes XL and above may come with a slight price increase because they require more fabric and can involve adjustments during printing or embroidery.

However, some brands offer consistent pricing across all sizes, making it more affordable to order a mix of small and larger garments without added charges.

It’s always worth checking the size pricing details upfront so you can plan your order without any surprises.

6. Order Quantity

The number of hoodies you order has a big impact on your overall cost.
Larger orders reduce the price per hoodie because setup and production costs are spread across more units.
Smaller orders, especially for embroidery, can feel expensive because those fixed costs are divided among fewer garments.

Here’s an example using the AS Colour Men’s Supply Hood:

• 1 hoodie: $54.18 AUD each
• 5 hoodies: $52.64 AUD each
• 10 hoodies: $51.10 AUD each
• 20 hoodies: $49.57 AUD each
• 50 hoodies: $48.02 AUD each
• 100 hoodies: $46.48 AUD each

As you can see, the more you order, the better the price per unit, saving you almost $8 per hoodie when ordering 100 units compared to buying just one.
If you’re planning uniforms, merch, or event gear, ordering in bulk can make a big difference to your budget.

7. Order Urgency

How quickly you need your custom hoodies can have a direct impact on the final cost.
Choosing standard production and shipping timelines is the most cost-effective way to manage your budget.

For T-Shirt Plus, typically, standard delivery takes around 14 days from the time you place your order — this includes both production and shipping — and usually costs about $10.

If you need your hoodies faster, you can opt for express delivery, which cuts the timeframe down to around 4–6 days from order placement (also including production time).
However, express options typically come at a higher cost, often adding $25 or more to your shipping fees.

If your schedule allows, sticking to standard delivery is a smart way to keep your overall costs lower while still getting great-quality results.

8. Brand

The brand of hoodie you choose plays a major role in setting the price.

Premium Australian brands like AS Colour, JB’s Wear, and Biz Collection cost more upfront compared to no-name or budget options.

However, with that higher price comes better fit, feel, durability, and overall garment quality — factors that are especially important if you want your custom hoodies to last and look great over time.

Investing in a reputable brand can actually offer better value long-term, helping you avoid issues like shrinkage, fading, or poor printing results that are common with cheaper alternatives.

9. Number of Design Locations

The number of places you add your design to a hoodie directly affects the final price.

Printing or embroidering on just one location, like the front chest, keeps costs lower because it requires less setup time and fewer materials.

However, adding designs to multiple areas such as the back, sleeves, hood, or even cuffs means more labour, additional print or embroidery setup, and extra production time, which increases the overall cost.

If you’re aiming to stay within budget, focusing on one or two key placement areas is the most cost-effective approach without sacrificing your design impact.

What is Custom Hoodie and Sweatshirt Manufacturing?

Custom hoodie and sweatshirt manufacturing is the process of creating personalised garments based on specific design requirements.
It involves several stages, including design creation, fabric selection, cutting, sewing, and finishing touches, all tailored to bring a unique vision to life.
The result is a customised hoodie or sweatshirt that reflects the wearer’s personality or a brand’s identity in every detail.

In today’s world, custom clothing has surged in popularity as more people seek ways to showcase their individuality and stand out from the crowd.
Whether for personal use, special events, team uniforms, or promotional marketing, custom hoodies and sweatshirts have become a powerful way to combine style, creativity, and messaging.
As demand continues to grow, more specialised manufacturers and suppliers are entering the market, offering greater choice, quality, and customisation options than ever before.

How to Keep Custom Hoodie Costs Down?

Designing a custom hoodie is exciting, but if you’re not careful, the price can creep up faster than you think.
Much like piling every topping onto a frozen yoghurt, it’s easy to get carried away with design ideas, premium brands, and extra print locations, only to end up with a bill that’s blown past your original budget.

If you want to create something unique without breaking the bank, here are some smarter choices that will help you get the most value out of every Australian dollar spent.

1. Order in Bulk to Save More

The easiest way to lower your cost per hoodie is by ordering larger quantities.
Setup fees (for things like artwork preparation and embroidery files) are fixed, meaning the more hoodies you order, the more those costs are spread out.
For example, ordering 50–100 hoodies often brings the price down significantly compared to a small run of 5 or 10.
Even if you don’t need a huge quantity right now, consider combining your order with teammates, colleagues, or friends to hit better pricing tiers.

2. Plan Ahead and Avoid Rush Fees

Nothing pushes up the cost like a last-minute order.
Standard production and shipping generally take around 14 days from the time of order, with a modest shipping fee (around $10 AUD).
However, if you need your hoodies urgently — say within 4–6 days — express production and shipping can cost $25 AUD or more, on top of your order total.
Always plan your design and purchase at least two to three weeks in advance to lock in standard production schedules and avoid unnecessary rush charges.

3. Be Strategic About Brand Choices

Premium brands like AS Colour, JB’s Wear, and Biz Collection are fantastic if you want reliability, fitting, and comfiness, but they come at a price.
Going for a premium retail brand might double your hoodie’s base cost compared to a standard unbranded option.
If brand prestige isn’t essential for your project, consider high-quality but more affordable hoodie options.
You’ll still get excellent printing results at a fraction of the price.

4. Limit the Number of Print Locations

Every extra design location — whether it’s the front, back, sleeve, or hood — adds to the production time and cost.
Printing in just one spot, like the chest or back, is the most budget-friendly option and often all you need for a strong visual impact.
Think about where the design will have the most effect and stick to one or two key locations rather than spreading it everywhere.

5. Size Matters — Sometimes

With many suppliers, sizes XL and above can cost slightly more due to extra fabric use and adjustments needed during production.
However, some brands price all sizes equally, especially up to 2XL, making it easier to order mixed sizing without added cost.
Check size pricing early if you’re ordering a wide range of sizes, especially for larger groups.

Unique, special requests — like hidden prints inside pockets, multiple design placements, or added embellishments — may sound cool, but can dramatically drive up your costs.
Each additional feature means extra setup, materials, and labour.
If a custom feature isn’t absolutely necessary for the design’s impact, it’s usually smarter to skip it and stick with standard options.

7. Simplify Your Design

Highly detailed artwork, multiple colours, fine lines, and special effects all add up in production costs.
Simple, bold designs not only print better but are cheaper to produce, whether you’re going with digital printing or embroidery.
Stick to fewer colours, clean graphics, and avoid complex gradients if you’re aiming to stay within budget.
Remember, bold and simple designs often leave a stronger impression than cluttered ones.

8. Choose the Right Printing Method

Different printing methods suit different needs and budgets.
Digital printing is cost-effective for small runs and intricate designs, while embroidery gives a premium finish but usually costs more.
Screen printing can offer great value for large, simple designs ordered in bulk.
Discuss your design with your printing company to choose the method that gives you the best result for the best price.

How Does the Cost of Custom Hoodies and Sweatshirts Compare to Pre-Made Options?

Custom hoodie and sweatshirt manufacturing generally costs more than buying pre-made options, mainly because customisation involves additional time, specialised labour, and personalised production. While a retail hoodie might cost anywhere between $40 to $70 AUD, a fully custom hoodie can range from AUD 90 to AUD 130+, depending on design complexity, fabric quality, printing method, quantity, and delivery timeframe.

Despite the higher upfront investment, custom manufacturing offers clear advantages, giving you full control over design, fabric, and branding, ensuring a higher-quality product that genuinely reflects your identity or business. However, it’s important to plan ahead, as custom garments require longer lead times and more preparation compared to buying ready-made stock. If you’re looking for something fast and low-cost, pre-made hoodies are more convenient, but if you value uniqueness, branding, and better craftsmanship, custom apparel provides a far greater long-term return.

How to Order Custom Hoodies?

Ordering a custom hoodie is simple when you know the steps. Here’s how to get your design from concept to reality:

• Select Your Product: Start by choosing the hoodie style that suits your needs — whether it’s a pullover, zip-up, heavyweight, or lightweight option.
• Choose Size and Colour: Pick the sizes and colours you need for your order. Some brands offer a wide range of shades, so make sure to select the ones that best match your design or brand identity.
• Upload Your Design: Upload your artwork, logo, or graphic that you want printed or embroidered onto the hoodie. Make sure the file is high-resolution for the best quality results.
• Specify the Printing Method: In the order notes or special instructions section, clearly mention your preferred printing method — such as digital printing, screen printing, or embroidery — so the production team knows exactly how you want your hoodie decorated.
• Receive Your Custom Hoodie: Once everything’s confirmed, production will begin, and you’ll receive your fully customised hoodie, ready to wear or distribute.