How to Choose the Right Fabric

1. Cotton Vests: Breathable & Comfortable

Cotton is one of the most popular materials for custom vests. It’s soft, breathable, and keeps you cool in warm weather.

Pros:

• Lightweight and comfortable
• Ideal for everyday wear
• Absorbs moisture, keeping you dry

Cons:

• Prone to wrinkling
• Can shrink after washing

Best for: Casual vests, summer wear, and promotional giveaways.

2. Polyester Vests: Durable & Wrinkle-Resistant

Polyester is a synthetic fabric known for its durability. It’s resistant to shrinking and wrinkling, making it a low-maintenance option for custom vests.

Pros:

• Strong and long-lasting
• Quick-drying and moisture-wicking
• Holds colours well, making prints vibrant

Cons:

• Less breathable than cotton
• Can feel warm in hot weather

Best for: Sports vests, corporate uniforms, and high-performance wear.

3. Cotton-Polyester Blend: The Best of Both Worlds

A cotton-polyester blend combines the breathability of cotton with the durability of polyester. This mix is great for those who want a balance between comfort and strength.

Pros:

• Soft and breathable yet durable
• Less prone to shrinking
• Easy to maintain and wrinkle-resistant

Cons:

• Not as breathable as pure cotton
• Can pill over time

Best for: Everyday work vests, retail staff uniforms, and event merchandise.

4. Fleece Vests: Warm & Insulating

Fleece is a thick, warm fabric ideal for colder weather. It’s soft to the touch and provides excellent insulation.

Pros:

• Retains heat for winter wear
• Lightweight but warm
• Soft and comfortable

Cons:

• Not suitable for hot weather
• Can collect lint easily

Best for: Outdoor vests, winter workwear, and team jackets.

5. Mesh Vests: Breathable & Lightweight

Mesh vests are made from a lightweight, perforated fabric that enhances airflow. These are great for sports, outdoor activities, and workwear that requires high visibility.

Pros:

• Highly breathable and lightweight
• Prevents overheating
• Quick-drying and moisture-wicking

Cons:

• Less durable than other fabrics
• Limited design options

Best for: Sports vests, running vests, and high-visibility workwear.

6. Neoprene Vests: Water-Resistant & Flexible

Neoprene is a synthetic rubber fabric often used for wetsuits. It’s flexible and resistant to water, making it ideal for outdoor activities and water sports.

Pros:

• Water-resistant and insulating
• Stretches for a snug fit
• Durable and long-lasting

Cons:

• Less breathable than other fabrics
• Heavier compared to cotton or polyester

Best for: Water sports, outdoor activities, and fitness vests.

Choosing the Right Material for Your Custom Vest

When selecting the best material for your vest, consider:

Purpose: Will it be for sports, work, casual wear, or promotional use?
Weather Conditions: Do you need something breathable, warm, or waterproof?
Durability: How often will it be worn and washed?
Printing Compatibility: Some fabrics hold screen printing and embroidery better than others.

Final Thoughts

Your choice of vest material impacts its comfort, durability, and functionality. Cotton and polyester blends work well for everyday wear, while fleece is best for warmth, and mesh for breathability. Whether you need a custom vest for work, sports, or branding, selecting the right fabric ensures the best results.

Need custom-printed vests in Australia? We offer high-quality printing on a range of materials to suit your needs. Get in touch today to make your own vests!