How to Design a Custom Jacket for Printing

• Cotton & Cotton-Blend Jackets – Offer a smooth surface for screen printing and DTG (Direct to Garment) printing.
• Polyester & Performance Jackets – Work well with sublimation printing for all-over designs.
• Nylon & Waterproof Jackets – Require heat transfer vinyl or embroidery for long-lasting results.

3. Design Your Artwork for Printing

When creating a design for custom jackets, keep these key factors in mind:

Keep it Simple & Bold

• Avoid small, intricate details, as they may not translate well in printing.
• Use bold fonts and clear graphics for a high-impact look.

Choose the Right Colours

• If using screen printing, limit the number of colours to keep costs low.
• For DTG printing, ensure high-resolution images (300 DPI) for a crisp print.
• For embroidery, stick to solid colours without gradients.

File Format & Resolution

• Submit artwork in vector format (.AI, .EPS, .SVG) for the best results.
• Raster images should be high-resolution (300 DPI) in .PNG or .PSD format with a transparent background.

4. Select the Right Printing Method

Different printing techniques work best depending on your jacket material and design.

Screen Printing

Best for: Cotton & cotton-blend jackets
Ideal for: Bold, multi-colour designs in large batches
Not suitable for: Waterproof or highly textured fabrics

DTG (Direct to Garment) Printing

Best for: Cotton jackets with detailed, full-colour prints
Ideal for: Small-batch customisation
Not suitable for: Polyester or waterproof materials

Vinyl Heat Transfer

Best for: Polyester, nylon, and water-resistant jackets
Ideal for: Single-colour text, numbers, and simple graphics
Not suitable for: Intricate or highly detailed designs

Sublimation Printing

Best for: 100% polyester jackets
Ideal for: All-over vibrant prints
Not suitable for: Cotton or dark-coloured fabrics

Embroidery

Best for: Workwear, corporate, and varsity jackets
Ideal for: Logos, monograms, and text
Not suitable for: Large, detailed images

5. Choose the Best Print Placement

Where you place your design on a jacket impacts its visibility and aesthetic appeal.

Most Common Print Areas for Jackets:

• Left Chest – Ideal for logos and initials (small embroidery or prints).
• Full Back – Best for large graphics, slogans, or brand logos.
• Sleeves – Great for brand names, hashtags, or team numbers.
• Hood or Collar – Adds a subtle branding touch.

6. Consider the Fit & Sizing

When ordering custom jackets for a group or team, ensure you have a range of sizes. Some key tips:

• Check the supplier’s size chart before finalising your order.
• If printing on fitted jackets, ensure your design placement works across all sizes.
• Consider ordering samples before bulk printing to check the fit and print quality.

7. Get a Sample Before Bulk Printing

Before committing to a full production run, always request a sample. This allows you to:
Check print accuracy and colour vibrancy.
Ensure the jacket material works well with the chosen printing method.
Make any final adjustments before mass production.

8. Order Your Custom Jackets from a Reliable Printing Company

Choosing a professional printing company ensures high-quality results and durable prints. Look for:
A range of printing techniques suited to different fabrics.
No minimum order options if you need small batches.
Quick turnaround times for urgent orders.
Local Australian support for easy communication.

Conclusion

Designing a custom jacket for printing is all about selecting the right style, fabric, and printing method. Whether you need branded work jackets, stylish streetwear, or promotional apparel, planning your design carefully ensures a flawless result.

Need high-quality custom-printed jackets in Australia? Choose a trusted printing service that offers expert guidance and top-notch results.